China best Cat Universal Joint U-Joint Cross 5-6128 Spider Kits

Product Description

CAT universal joint
Length: 140.45 mm
Outer diameter: 42.88 mm
Features:
1) Material: 20CR/20CRMNTI/8620H
2) MOQ:500PCS
3) Can be designed and developed according to customers’ drawings or samples

Inner packing:
Packed with plastic sacks and paper boxes

Outer packing:
Packed with paper cartons and wooden pallets

U-JOINT WITH 4 CHINAMFG BEARINGS
FIG Part No. C L Series BEARING TYPE Interchange No.
(PRECISION) SPICER GKN ALLOY CAT NO.
G 951 33.34 79.37 2C  4LWT 5-2002X HS520   1250
G 994 33.34 79.37 4LWD   HS521   316117
G 952 33.34 79.37 2LWT,2LWD 5-2116X HS522 1063 6S6902
G 536 36.5 90.4 3C 4LWT 5-3000X HS530 1711 5D9153
G 535 36.5 90.4 2LWT,2LWD 5-3014X HS532   9K1976
G 966 36.5 90.4 2LWT,2HWD   HS533     
G 540 36.5 108 4C 4LWT 5-4002X HS540 1703 6F7160
G 969 36.5 108 4HWD 5-4143X HS545 1689 6K 0571
G 541 36.5 108 2LWT,2LWD 5-4123X HS542 1704 6H1262
G 929 36.5 108 2LWT,2HWD 5-4140X HS543 J4130 5M0800
G 550 42.88 115.06 5C 4LWT 5-5000X HS550 1720 7J5251
G 968 42.88 115.06 4HWD 5-5177X HS555 1728 2K3631
G 552 42.88 115.06 2LWT,2LWD 5-5121X HS552 1721 7J5245
G 933 42.88 115.06 2LWT,2HWD 5-5173X HS553 1722  
G 486 49.22 130   4HWD        
G 896 49.22 134.8 2LWT,2HWD 5-5802X   1877 9C 0571
G 560 42.88 140.45 6C 4LWT 5-6000X HS560 1820  
G 905 42.88 140.45 4HWD 5-6106X HS565 1826 1S9670
G 563 42.88 140.45 2LWT,2HWD 5-6102X HS563 1822  
G 493 42.88 140.45 6C X 7C 2LWT,2LWT 5-6108X    1828  
G 49.22 148.4
G 569 42.88 140.45 2LWT,2HWD 5-6109X    1829  
G 49.22 148.4
G 568 42.88 140.45 2LWD,2LWT        
G 49.22 148.4
G 570 49.22 148.4 7C 4LWT 5-7000X HS570 1841 8F7719
G 927 49.22 148.4 4HWD 5-7105X HS575 1840 2H 0571
G 581 49.22 206.31 8C 4LWT 5-8200X HS580 1851 XX7146
G 584 49.22 206.31 4LWD 5-8203X HS581 1854  
G 928 49.22 206.31 4HWD 5-8105X HS585 1850 6H2579
G 582 49.22 206.31 2LWT, 2LWD 5-8201X HS582 1852  
G 783 49.22 206.31 2DWT, 2HWD 5-8202X HS583 1853  
G 785 71.4 165 8.5C 4LWT 5-8500X HS680   7K0442
G 963 71.4 165 4HWD 5-8516X HS685   2V7153
G 950 71.4 165 2LWT, 2HWD   HS683     
G 793 71.4 209.51 9C 4DWT 5-9000X HS590 1864 9H9491
G 911 71.4 209.51 4HWD 5-9016X HS595 1868 9V7710
G 792 71.4 209.51 2LWT, 2HWD 5-9002X HS593 1865  
G GUIS67 56 174   4LWD        

 

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Warranty: 2year or 50000km
Color: Natural Color
Certification: IATF16949:2016
Structure: Single
Material: 20cr/20crmnti
Transport Package: Colour Box+Carton Box+Wooden Box
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

universal joint

What are the potential challenges in designing and manufacturing universal joints?

Designing and manufacturing universal joints can present various challenges that need to be addressed to ensure optimal performance and reliability. Here’s a detailed explanation:

1. Misalignment Compensation: Universal joints are primarily designed to accommodate angular misalignment between two shafts. Designing a universal joint that can effectively compensate for misalignment while maintaining smooth power transmission can be challenging. The joint must provide flexibility without sacrificing strength or introducing excessive play, which could lead to vibration, noise, or premature wear.

2. Torque Transmission: Universal joints are often used in applications that require the transfer of high torque loads. Designing the joint to handle these loads without failure or excessive wear is a significant challenge. The selection of appropriate materials, heat treatment processes, and bearing designs becomes crucial to ensure the strength, durability, and reliability of the joint.

3. Lubrication and Sealing: Universal joints require proper lubrication to minimize friction, heat generation, and wear between the moving components. Designing an effective lubrication system that ensures sufficient lubricant supply to all critical areas can be challenging. Additionally, designing seals and protective covers to prevent contamination and retain lubrication presents a challenge, as the joint must maintain flexibility while ensuring adequate sealing.

4. Bearing Design and Wear: Universal joints rely on bearings to facilitate smooth rotation and to support the shafts. Designing the bearing arrangement to withstand the loads, maintain proper alignment, and resist wear is essential. Choosing the appropriate bearing type, such as needle bearings or plain bearings, and optimizing their size, material, and lubrication conditions are key challenges in the design process.

5. Manufacturability: Manufacturing universal joints with precision and consistency can be challenging due to their complex geometries and the need for tight tolerances. The manufacturing process must ensure accurate machining, assembly, and balancing of the joint components to achieve proper fit, alignment, and balance. Specialized machining techniques and quality control measures are often required to meet the desired specifications.

6. Cost and Size Optimization: Designing universal joints that are cost-effective and compact while meeting performance requirements can be a challenging task. Balancing the need for robustness, durability, and material efficiency with cost considerations requires careful engineering and optimization. Designers must strike a balance between performance, weight, space constraints, and manufacturing costs to create an efficient and economical universal joint.

7. Application-Specific Considerations: Designing universal joints for specific applications may introduce additional challenges. Factors such as environmental conditions, temperature extremes, exposure to corrosive substances, high-speed operation, or heavy-duty applications need to be carefully considered and addressed in the design and material selection process. Customization and adaptation of universal joints to meet unique application requirements can pose additional challenges.

Addressing these challenges in the design and manufacturing process requires a combination of engineering expertise, material science knowledge, advanced manufacturing techniques, and thorough testing and validation procedures. Collaboration between design engineers, manufacturing engineers, and quality control personnel is crucial to ensure the successful development and production of reliable universal joints.

In summary, the potential challenges in designing and manufacturing universal joints include misalignment compensation, torque transmission, lubrication and sealing, bearing design and wear, manufacturability, cost and size optimization, and application-specific considerations. Overcoming these challenges requires careful engineering, precision manufacturing processes, and consideration of various factors to achieve high-performance and reliable universal joints.

universal joint

How do you prevent backlash and vibration issues in a universal joint?

Preventing backlash and vibration issues in a universal joint involves various considerations and measures. Here are some approaches to minimize backlash and mitigate vibration problems:

  • Precision manufacturing: High-quality, precision-manufactured universal joints can help reduce backlash and vibration. Accurate machining and assembly processes ensure tight tolerances and minimize clearances between components, resulting in improved performance and reduced backlash.
  • Proper lubrication: Adequate lubrication is essential to minimize friction and wear, which can contribute to backlash and vibration. Using the recommended lubricant and following the manufacturer’s guidelines for lubrication intervals help ensure smooth operation and reduce backlash in the joint.
  • Alignment: Proper alignment between the input and output shafts is crucial for minimizing backlash and vibration. Aligning the shafts within the manufacturer’s specified tolerances ensures that the joint operates within its designed parameters, reducing stress and potential backlash issues.
  • Balance: Balancing the rotating components, such as yokes and crosses, helps minimize vibration. Imbalances can cause uneven forces and induce vibrations in the joint and the connected system. Balancing techniques, such as adding counterweights or using precision balancing equipment, ensure smoother operation and minimize vibration-related problems.
  • Vibration damping: Applying vibration damping techniques can help mitigate vibration issues. This may involve using vibration-absorbing materials, such as rubber or elastomeric elements, at appropriate locations to absorb and dissipate vibrations. Dampening vibrations can reduce the transmission of unwanted motion and minimize the potential for backlash.
  • Regular maintenance: Routine inspection and maintenance of the universal joint are essential to prevent backlash and vibration problems. This includes checking for wear, proper lubrication, and addressing any signs of misalignment or damage. Timely maintenance helps identify and rectify potential issues before they escalate and affect the performance and reliability of the joint.
  • Appropriate joint selection: Choosing the right type of universal joint for the specific application is crucial. Different joint designs, such as single joint, double joint, constant velocity (CV) joint, or Cardan joint, have varying characteristics and capabilities. Assessing the requirements of the system and selecting a joint that suits the application can help minimize backlash and vibration issues.

Implementing these measures and considering the specific operating conditions and requirements of the system can help prevent or minimize backlash and vibration issues in a universal joint. It is important to consult the manufacturer’s guidelines and recommendations for proper installation, operation, and maintenance of the universal joint to ensure optimal performance and longevity.

universal joint

How do you choose the right size universal joint for your application?

Choosing the right size universal joint for a specific application involves considering several factors to ensure proper function and performance. Here are key steps to guide you in selecting the appropriate size:

  1. Identify the application requirements: Determine the specific requirements of your application, such as the maximum torque, speed, angular misalignment, and operating conditions. Understanding these parameters will help in selecting a universal joint that can handle the demands of your application.
  2. Shaft sizes and connection type: Measure the diameter and type of the shafts that need to be connected by the universal joint. Ensure that the joint you choose has compatible connection options for the shafts, such as keyways, splines, or smooth bores.
  3. Load capacity: Consider the load capacity or torque rating of the universal joint. It should be capable of handling the maximum torque expected in your application without exceeding its rated capacity. Refer to the manufacturer’s specifications and guidelines for load ratings.
  4. Operating speed: Take into account the operating speed of your application. Universal joints have speed limitations, and exceeding these limits can result in premature wear, heat generation, and failure. Ensure that the selected joint can handle the required rotational speed without compromising performance.
  5. Angular misalignment: Determine the maximum angular misalignment between the shafts in your application. Different types of universal joints have varying degrees of angular misalignment capabilities. Choose a joint that can accommodate the required misalignment while maintaining smooth operation.
  6. Environmental conditions: Assess the environmental conditions in which the universal joint will operate. Consider factors such as temperature, humidity, exposure to chemicals or contaminants, and the presence of vibrations or shocks. Select a joint that is designed to withstand and perform reliably in the specific environmental conditions of your application.
  7. Consult manufacturer guidelines: Refer to the manufacturer’s guidelines, catalog, or technical documentation for the universal joint you are considering. Manufacturers often provide detailed information on the selection criteria, including sizing charts, application guidelines, and compatibility tables. Following the manufacturer’s recommendations will ensure proper sizing and compatibility.

By following these steps and considering the specific requirements of your application, you can choose the right size universal joint that will provide reliable and efficient operation in your system.

China best Cat Universal Joint U-Joint Cross 5-6128 Spider Kits  China best Cat Universal Joint U-Joint Cross 5-6128 Spider Kits
editor by CX 2024-03-19