China Custom High Quality Long Nontelescopic Cardan Shaft Swp-D Type Universal Coupling Universal Joints

Product Description

High quality Long Nontelescopic Cardan Shaft SWP-D Type Universal Coupling Universal joints

Description:
The SWP-D long non bending universal joint coupling is a universal joint designed specifically for applications with long distances between 2 shafts. It is a double joint universal joint, which means it can work at an angle of 90 degrees. The “long” CHINAMFG indicates that the main body of the joint is longer than the standard SWP-D universal coupling, which allows it to adapt to more bending in the transmission system. The ‘no flexibility’ CHINAMFG indicates that the joint does not have a flexible coupling, which makes it harder and less susceptible to vibration. SWP-D long flexible universal joint couplings are commonly used in agricultural, construction, and mining equipment. It is also used in some automotive applications, such as transmission shafts and transfer boxes. The following are some characteristics of the SWP-D long flexible universal joint coupling: Double joint design, with a working angle of up to 90 degrees Extending the body to make the powertrain system more flexible No flexible coupling, with rigidity and vibration resistance Used in agriculture, construction, mining, and automotive applications

Advantages:
The SWP-D long flexible universal joint coupling has many advantages, including: 1. Can adapt to long distances between 2 shafts: The long body of the joint allows SWP-D to be long without flexible universal joint couplings, in order to adapt to more flexibility in the transmission system, which is very important for applications where 2 shafts are far apart. 2. Operable at angles up to 90 degrees: The double joint design of the SWP-D long flexible universal joint coupling allows it to operate at angles up to 90%, which is crucial for applications where 2 shafts are misaligned. 3. More rigid and less susceptible to vibration: SWP-D lacks flexible couplings, and the long-term absence of flexible universal joint couplings makes it more rigid and less susceptible to vibration. This is very important for applications where the transmission system is subjected to high vibration loads. 4. Durability and Durability: The SWP-D long non bending universal joint coupling is made of high-quality materials and designed for durability and durability. 5. Reducing noise and vibration: The rigid design of the SWP-D long flexible universal joint coupling helps to reduce noise and vibration in the transmission system. 6. Improving efficiency: The SWP-D long flexible universal joint coupling helps to improve the efficiency of the transmission system by reducing power loss. 7. Improving safety: The SWP-D long flexible universal joint coupling helps to improve safety by reducing the risk of transmission system failures.

Paramters:

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: >80N.M
Bore Diameter: 19mm
Speed: 4000r/M
Structure: Rigid
Customization:
Available

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Customized Request

cardan shaft

Can cardan joints be used in heavy-duty machinery and equipment?

Yes, cardan joints can be used in heavy-duty machinery and equipment. Cardan joints, also known as universal joints, are versatile mechanical couplings that transmit torque between misaligned shafts. They offer several advantages that make them suitable for heavy-duty applications. Here’s a detailed explanation of why cardan joints can be used in heavy-duty machinery and equipment:

  • Torque Transmission: Cardan joints are capable of transmitting high levels of torque between misaligned shafts. This makes them well-suited for heavy-duty applications that require the transfer of substantial power. The design of the joint allows for smooth torque transmission, even in cases where the shafts are not perfectly aligned.
  • Misalignment Compensation: In heavy-duty machinery and equipment, misalignments between shafts can occur due to factors such as thermal expansion, vibration, or structural flexing. Cardan joints excel at compensating for such misalignments. Their flexible design accommodates angular, parallel, and axial misalignments, allowing for reliable operation in challenging industrial environments.
  • Durability and Strength: Heavy-duty machinery and equipment often operate under demanding conditions, subjecting components to high loads and harsh environments. Cardan joints are typically constructed from durable materials such as alloy steels, which provide excellent strength and resistance to fatigue and wear. This durability enables them to withstand the heavy loads and prolonged operation associated with heavy-duty applications.
  • Compact Design: Cardan joints have a compact design, which is advantageous in heavy-duty machinery and equipment where space constraints may be present. Their compactness allows for efficient installation and integration within the system, making them suitable for applications where minimizing size and weight is important.
  • Versatility: Cardan joints are available in various sizes and configurations to accommodate different heavy-duty applications. They can be customized to meet specific torque and speed requirements, making them versatile for use in a wide range of machinery and equipment, including industrial machinery, construction equipment, agricultural machinery, and more.

While cardan joints are generally suitable for heavy-duty applications, it is important to consider certain factors to ensure optimal performance. These factors include proper selection of the joint size and type based on the application requirements, adherence to specified torque and speed limits, regular maintenance to prevent wear and ensure proper lubrication, and consideration of any environmental factors that may affect the joint’s performance.

In summary, cardan joints can indeed be used in heavy-duty machinery and equipment due to their excellent torque transmission capabilities, ability to compensate for misalignments, durability, compact design, and versatility. By considering the specific requirements of the application and following appropriate maintenance practices, cardan joints can provide reliable and efficient operation in heavy-duty industrial settings.

cardan shaft

How do you calculate the efficiency of a cardan joint assembly?

Calculating the efficiency of a cardan joint assembly involves evaluating the power loss in the joint and comparing it to the input power. Efficiency is typically expressed as a percentage and provides an indication of how effectively the cardan joint transfers power from the input shaft to the output shaft. Here’s a detailed explanation:

To calculate the efficiency of a cardan joint assembly, follow these steps:

1. Measure Input Power: Determine the power being supplied to the cardan joint assembly. This can be measured using appropriate instruments such as a dynamometer or by utilizing the known power rating of the input source.

2. Measure Output Power: Measure the power being delivered by the output shaft of the cardan joint assembly. This can be done using a dynamometer or by utilizing the known power rating of the output device or load.

3. Calculate Power Loss: Calculate the power loss in the cardan joint assembly by subtracting the output power from the input power. The power loss represents the amount of power dissipated or wasted within the joint.

Power Loss = Input Power – Output Power

4. Calculate Efficiency: Divide the output power by the input power and multiply the result by 100 to obtain the efficiency as a percentage.

Efficiency = (Output Power / Input Power) * 100

The efficiency of the cardan joint assembly can be interpreted as the percentage of input power that is effectively transmitted to the output shaft. A higher efficiency indicates a more efficient power transfer, while a lower efficiency suggests a higher level of power loss within the joint.

It’s important to note that the efficiency of a cardan joint assembly can be influenced by various factors, including misalignments, lubrication conditions, wear, and operating speeds. Additionally, the efficiency may vary at different operating conditions and under varying loads. Therefore, it is advisable to perform efficiency calculations under representative operating conditions and consider the specific characteristics of the cardan joint assembly being analyzed.

By calculating the efficiency, engineers and designers can assess the performance of the cardan joint assembly, identify potential areas for improvement, and optimize the power transmission system for enhanced efficiency and overall effectiveness.

cardan shaft

Are there different types of cardan joints available?

Yes, there are different types of cardan joints available to suit various applications and requirements. The design and configuration of a cardan joint can vary based on factors such as load capacity, torque transmission, operating conditions, and installation constraints. Here’s a detailed explanation of some commonly used types of cardan joints:

  • Single Universal Joint: The single universal joint is the most basic and commonly used type of cardan joint. It consists of two yokes connected by a cross, forming a single joint. This type of cardan joint allows for angular misalignment between the input and output shafts. It is often used in applications where misalignment angles are relatively small, and flexibility is required.
  • Double Cardan Joint: The double cardan joint, also known as a constant velocity joint (CV joint), is an enhanced version of the single universal joint. It consists of two single universal joints connected by an intermediate shaft. This configuration helps to cancel out the velocity fluctuations and torque variations that can occur with a single joint. Double cardan joints are commonly used in applications where smooth and constant power transmission is required, such as in front-wheel drive vehicles.
  • Tractor Joint: A tractor joint is a specialized type of cardan joint used in agricultural machinery, particularly in power take-off (PTO) systems. It consists of three yokes connected by two crosses. The tractor joint allows for higher torque transmission and can accommodate larger misalignment angles. It is designed to handle the demanding conditions and heavy loads often encountered in agricultural applications.
  • Ball-and-Socket Joint: The ball-and-socket joint, also known as a Hooke’s joint, is another variant of the cardan joint. It consists of a cross with a spherical ball at each end, which fits into a corresponding socket in the yokes. The ball-and-socket joint provides greater flexibility and can accommodate larger angles of misalignment. It is commonly used in applications where significant angular movement is required, such as steering systems in vehicles.
  • Flexible Coupling: While not strictly a cardan joint, flexible couplings serve a similar purpose in accommodating misalignment. Flexible couplings are often used in applications where the misalignment is minimal and torque transmission is a primary concern. They utilize elastomeric or flexible elements to provide flexibility and compensate for small misalignments between shafts.

These are some of the commonly used types of cardan joints. Each type offers specific advantages and is suitable for different applications based on factors such as misalignment requirements, torque transmission, and operating conditions. The selection of the appropriate cardan joint type depends on the specific needs of the application and the desired performance characteristics.

China Custom High Quality Long Nontelescopic Cardan Shaft Swp-D Type Universal Coupling Universal Joints  China Custom High Quality Long Nontelescopic Cardan Shaft Swp-D Type Universal Coupling Universal Joints
editor by CX 2024-05-14