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China Good quality Cardan Shaft High Quality Long Flex Welding Type Cross Shaft Universal Coupling Universal Joint

Product Description

Cardan Shaft High Quality Long Flex Welding Type Cross Shaft Universal Coupling Universal Joint 

Description:
The SWC-CH long flexible welded universal joint is a Universal joint designed to transmit power between 2 misaligned shafts. It is a flexible coupling, which means it can compensate for misalignment up to 25 degrees. The SWC-CH long bend welded universal coupling is made of 35CrMo material and comes in various sizes to meet the needs of different applications. SWC-CH long bend welded universal couplings are widely used in mechanical applications such as rolling mills, punches, straighteners, crushers, ship transmissions, papermaking equipment, ordinary machinery, water pump equipment, test benches, etc.

SWC-CH Long Flexible Welded Universal Coupling Features:
1. Possess the ability to compensate for large angles.
2. The structure is compact and reasonable. The SWC-CH universal coupling is equipped with an integrated fork, making it more reliable in carrying capacity.
3. Carrying capacity. Compared to other types of rotating joint shafts with the same diameter, it provides more torque, limits the turning diameter of mechanical equipment, and has a wider range.
4. High transmission efficiency. Its transmission efficiency is 98-99.8%, suitable for high-power transmission and has energy-saving effect.
5. Smooth carrying, low noise, easy disassembly and maintenance.

SWC-CH Long Flexible Welded Universal Coupling Application:
The SWC-CH long flexible welded universal coupling is a universal and reliable coupling that is very suitable for various applications. Some of the most common applications include:
(1) Construction machinery: SWC-CH long flexible welded universal couplings are used in various construction machinery, such as excavators, bulldozers, and cranes. It helps to ensure smooth and efficient operation of the machine, even when the shafts are not fully aligned.
(2) Mining machinery: SWC-CH long flexible welded universal couplings are also used in mining machinery, such as loaders, conveyors, and drilling rigs. It helps to transfer power from the engine to the working components of the machine, even if the shaft is affected by high loads and vibrations.
(3) Agricultural machinery: SWC-CH long flexible welded universal coupling is used for tractors, harvesters, Combine harvester and other agricultural machinery. It helps to ensure smooth and efficient operation of the machine, even when the shafts are not fully aligned.
(4) Marine machinery: SWC-CH long flexible welded universal coupling is used for marine machinery such as ships. It helps to transfer power from the engine to the propeller, even if the shaft is affected by high loads and vibrations.
(5) Power generation equipment: SWC-CH long flexible welded universal coupling is used for power generation equipment, such as turbines and generators. It helps to transfer power from the prime mover to the generator, even if the shafts are not fully aligned.

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: >80N.M
Bore Diameter: 19mm
Speed: 4000r/M
Structure: Flexible
Customization:
Available

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Customized Request

cardan shaft

How do you address noise issues in a cardan joint?

Noise issues in a cardan joint can arise due to various factors such as misalignment, improper lubrication, wear, or imbalance. Addressing these noise issues requires a systematic approach to identify and rectify the underlying causes. Here’s a detailed explanation of the steps involved in addressing noise issues in a cardan joint:

  • Inspection and Diagnosis: The first step is to visually inspect the cardan joint and surrounding components to identify any visible signs of wear, damage, or misalignment. Additionally, examining the joint during operation can help pinpoint the source of the noise. Noise can originate from the joint itself, the connected components, or the supporting structure.
  • Misalignment Correction: Misalignment is a common cause of noise in cardan joints. If misalignment is detected, it is essential to correct it by adjusting the alignment of the joint and the connected components. This may involve realigning the shafts or adjusting the mounting positions to ensure proper alignment. Precision alignment techniques should be employed to minimize misalignment and reduce noise.
  • Lubrication Maintenance: Proper lubrication is crucial for reducing friction and noise in a cardan joint. Inadequate lubrication or using incorrect lubricants can lead to increased friction, wear, and noise. It is important to follow the manufacturer’s recommendations regarding lubrication intervals and use lubricants specifically designed for cardan joints. Regular lubrication maintenance should be carried out to ensure optimal lubrication and minimize noise generation.
  • Wear Assessment and Replacement: Wear of the joint components, such as bearings or bushings, can contribute to noise issues. If wear is detected during the inspection, it is necessary to assess the extent of wear and determine if component replacement is required. Worn-out components should be replaced with new ones of appropriate quality and specifications to restore proper functionality and reduce noise.
  • Balancing: Imbalance in the rotating components of the cardan joint, such as the driveshaft, can result in noise and vibrations. Balancing the rotating parts can help minimize these issues. Dynamic balancing techniques, either during manufacturing or through precision balancing procedures, can be employed to achieve smoother operation and reduce noise levels.
  • Noise Dampening Measures: In some cases, additional noise dampening measures may be necessary to address persistent noise issues. This can involve the use of vibration-dampening materials, such as rubber bushings or vibration isolators, at the connection points of the joint. These measures help absorb and dampen vibrations, reducing noise transmission to the surrounding structure.

By systematically addressing these factors, it is possible to mitigate noise issues in a cardan joint. It is important to consider the specific conditions and requirements of the application and consult with experts or the manufacturer if needed to ensure appropriate corrective actions are taken.

cardan shaft

Can cardan joints be used in pumps and compressors?

Yes, cardan joints can be used in pumps and compressors to transmit torque and accommodate misalignments between the driving and driven shafts. They offer several advantages that make them suitable for these applications. Here’s a detailed explanation:

1. Torque Transmission: Pumps and compressors often require the transmission of torque from the driving motor or engine to the rotating shaft that operates the pump or compressor. Cardan joints excel at transmitting torque efficiently, even at significant angles and misalignments. They can handle the high torque loads typically encountered in pump and compressor applications.

2. Misalignment Compensation: Cardan joints are designed to accommodate misalignments between the driving and driven shafts. In pumps and compressors, misalignments can occur due to factors such as thermal expansion, structural deflection, or assembly tolerances. Cardan joints can compensate for these misalignments, ensuring smooth and reliable torque transmission without excessive stress or wear on the connected components.

3. Angular Flexibility: Pumps and compressors often require flexibility in their drivetrain to adapt to different installation configurations or accommodate dynamic movements. Cardan joints provide rotational freedom and allow for angular movement, enabling the pump or compressor to adjust to changing requirements. Their universal joint design allows for smooth rotation and accommodates the required range of motion.

4. Shock and Vibration Absorption: Pumps and compressors can generate significant vibrations and shocks during operation. Cardan joints help absorb these vibrations and shocks, reducing their transmission to the rest of the drivetrain. This feature helps protect other components, such as bearings and seals, from excessive stress and wear, enhancing the overall reliability and lifespan of the pump or compressor.

5. Compact Design: Cardan joints have a relatively compact design, making them suitable for integration into pump and compressor systems where space is often limited. Their compact size allows for efficient packaging within the equipment, optimizing overall design and minimizing footprint. This is especially beneficial in applications where multiple joints are required within a confined space.

6. Durability and Strength: Pumps and compressors operate under demanding conditions, including high pressures, heavy loads, and continuous operation. Cardan joints are often constructed using durable materials such as alloy steels or high-strength alloys, providing the necessary strength and resilience to withstand these conditions. They are designed to handle the demanding loads and forces encountered in pump and compressor applications.

7. Easy Maintenance and Serviceability: Cardan joints are generally low-maintenance components. They require periodic inspection, lubrication, and replacement of worn parts, but their design often allows for easy access and replacement if needed. This facilitates maintenance activities and minimizes downtime in pump and compressor systems.

8. Cost-Effectiveness: Cardan joints offer a cost-effective solution for torque transmission in pump and compressor applications. Their durability, reliability, and long service life contribute to reduced maintenance and replacement costs. Additionally, their ability to accommodate misalignments helps minimize wear on other drivetrain components, further reducing overall maintenance expenses.

When integrating cardan joints into pump and compressor systems, it is important to consider the specific application requirements, operating conditions, and load characteristics. Proper design, selection, and installation practices should be followed to ensure optimal performance and longevity.

Consulting with engineers or experts specializing in drivetrain systems and pump/compressor design can provide valuable insights and guidance on the selection, integration, and maintenance of cardan joints for these applications.

cardan shaft

How is a cardan joint different from other types of universal joints?

A cardan joint, also known as a universal joint or U-joint, is a specific type of universal joint design. While there are different variations of universal joints, the cardan joint has distinct characteristics that set it apart from other types. Here’s a detailed explanation of how a cardan joint differs from other universal joints:

1. Design and Structure: The cardan joint consists of two yokes and a cross-shaped member called the cross or spider. The yokes are typically fork-shaped and attached to the shafts, while the cross sits in the center, connecting the yokes. In contrast, other types of universal joints, such as the constant-velocity (CV) joint or Rzeppa joint, have different designs and structures. CV joints often use a combination of bearings and balls to transmit motion and maintain constant velocity, making them suitable for applications requiring smooth rotation without speed fluctuations.

2. Misalignment Compensation: One of the primary functions of a cardan joint is to accommodate misalignment between shafts. It can handle angular misalignment, axial misalignment, or a combination of both. The design of the cardan joint allows for the tilting of the cross as the input and output shafts rotate at different speeds. This tilting action compensates for misalignment and allows the joint to transmit motion. Other types of universal joints, such as the Oldham coupling or Hooke’s joint, have different mechanisms for compensating misalignment. For example, the Oldham coupling uses sliding slots and intermediate disks to accommodate misalignment, while Hooke’s joint uses a combination of rotating links and flexible connections.

3. Operating Range: Cardan joints are commonly used in applications where a wide range of operating angles is required. They can effectively transmit motion and torque at various angles, making them suitable for applications with non-collinear shafts. Other types of universal joints may have specific limitations or operating ranges. For instance, some types of CV joints are designed for constant velocity applications and are optimized for specific operating angles or speed ranges.

4. Applications: Cardan joints find applications in various industries, including automotive, industrial machinery, aerospace, and more. They are commonly used in drivetrain systems, power transmission systems, and applications that require flexibility, misalignment compensation, and reliable motion transmission. Other types of universal joints have their own specific applications. For example, CV joints are commonly used in automotive applications, particularly in front-wheel drive systems, where they provide smooth and constant power transmission while accommodating suspension movements.

5. Limitations: While cardan joints offer flexibility and misalignment compensation, they also have certain limitations. At extreme operating angles, cardan joints can introduce non-uniform motion, increased vibration, backlash, and potential loss of efficiency. Other types of universal joints may have their own limitations and considerations depending on their specific design and application requirements.

In summary, a cardan joint, or universal joint, is a specific type of universal joint design that can accommodate misalignment between shafts and transmit motion at various angles. Its structure, misalignment compensation mechanism, operating range, and applications differentiate it from other types of universal joints. Understanding these distinctions is crucial when selecting the appropriate joint for a specific application.

China Good quality Cardan Shaft High Quality Long Flex Welding Type Cross Shaft Universal Coupling Universal Joint  China Good quality Cardan Shaft High Quality Long Flex Welding Type Cross Shaft Universal Coupling Universal Joint
editor by CX 2024-04-15